OPERATING SYSTEM for the chemical industry
Consumption, weighing, downtime, and testing are tied to the batch, not a shift report. The same record generates the batch cost, the volume label, and the genealogy required for audits.
MES
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ERP
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View architectureIt is the order in action.
In generic systems, a batch is just a number entered at the end of a shift, and the recipe is an attachment. In Operacional Process, it is the core unit around which everything happens: the production run is set up via scanning, the recipe is weighed in the kitchen, control points are phase-specific, and the output is automatically classified, labeled, and linked to its originating batch from the moment it is created.
Volumes scanned, batch sealed. Ingredients not cleared by quality control cannot enter the batch.
Weighed and verified in the kitchen, with loss calculations and tickets issued right at the station.
Phase tracked, downtime explained. The control point is at the phase level, not just at the end of the batch.
Classified, labeled, and traceable — with language, EAN-13, and applicable standards printed directly on the label.
Today, many manufacturers have to combine ERP, WMS, MES, APS, QMS, and BI from different vendors. Process bundles these layers into a single system, with shared data, rules, and processes.
Processes, units, vocabulary, constraints, and rules specific to each chemical supply chain environment.
Advanced planning, capacity, sequencing, reporting, traceability, and production monitoring.
Sales, procurement, inventory, costs, finance, tax, logistics, slotting, and shipping.
Specifications, inspections, testing, tolerances, non-conformities, and traceability integrated into the process.
Dashboards, BI, automations, queries, calculated fields, and configurable features enhance every domain and user experience.
Instead of integrating isolated platforms,
Process delivers the entire operation as a system.
Today, many manufacturers need to combine ERP, WMS, MES, APS, QMS, and BI from different vendors. Process packages these layers into a single system, with shared data, rules, and processes.
Processes, units, vocabulary, constraints, and rules specific to each environment in the chemical supply chain.
Advanced planning, capacity, sequencing, reporting, traceability, and production monitoring.
Sales, procurement, inventory, costs, finance, tax, logistics, slotting, and shipping.
Specifications, inspections, testing, tolerances, non-conformities, and traceability integrated into the process.
Dashboards, BI, automations, queries, calculated fields, and configurable features extend across all domains and every user experience.
Instead of integrating isolated platforms,
Process delivers the entire operation as a system.
System architecture
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Core capabilities
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Long-term partnerships with textile manufacturers that have turned production complexity into control, intelligence, and continuous improvement.
Technical material
From plan to delivery brings together all of Operacional's products in one document, with the depth that a single page cannot hold: domain by domain, module by module, and how the layers connect into a single system.
Receive materialWhat the guide answers
Objective answers about architecture, implementation, and operations management.
It is an ERP and MES system developed for chemical and transformation industries, focusing on continuous or batch processes, such as mixtures, reactions, liquid or solid filling.
The system serves productions based on transformation processes, such as those involving grinders, mixers, reactors and filling lines, with control by recipes, time and technical parameters. It is also compatible with purely logistical and commercial operations, which do not carry out their own industrialization.
Recipes are automatically generated based on engineering data sheets. The system allows correction for concentration deviation, controlled weighing and integration with automations.
Yes. Weighing is digitally controlled and integrated into the process. In the event of an error, the system triggers recipe correction to maintain the product standard.
Each batch of raw material is recorded and tracked at every stage of production to the final batch of the finished product, ensuring full traceability for regulatory compliance and quality control.
Composition, concentration, batch, validity and technical requirements. If they are not approved, the system automatically blocks the use of the item in the process.
Yes. Measurement points are defined in the process and tests are defined in the final product. The system classifies items as compliant or non-compliant and directs them to the appropriate destination, such as reprocessing or disposal.
Yes. It manages physico-chemical tests, development of formulas, analytical methods and issuance of reports to clients, production orders, and quality certification.
With native APS, the system programs production based on equipment capacity, demand, and availability of inputs, generating production orders and sequencing.
Yes. It is possible to integrate scales, valves, PLPs, bar code readers and various sensors, automating processes and eliminating manual errors. In addition, the system allows integration with other supervisory systems, ensuring greater flexibility and integrated control of operations.
Plan preventive and corrective maintenance, with control of parts, lubricants, tasks by type of maintenance, schedule of technicians, and costs per equipment.
Raw materials, inputs, products in process, finished and in third parties. The control includes traceability, validity, batch, quality, and location by address.
Yes. The system monitors third-party or third-party inventories with full traceability, valuation, and integration with the production process.
The system calculates the standard cost and the actual cost of production. It considers time, resource consumption, losses, and reprocesses, with a contribution margin per product, order, and customer.
Yes. It generates complete and structured reports to meet these tax and accounting requirements, with traceability of production and product composition.
The commercial module is the solution aimed at the internal team, responsible for managing clients, representatives, price lists, commissions, credit limits, and orders via the web. The sales force module, on the other hand, is the solution dedicated to field staff, offering mobility and quick access to register orders directly from the customer.
Both modules are fully integrated, ensuring that orders captured in the field or internally are automatically synchronized with production and inventory, with precisely simulated delivery dates. This integration provides greater efficiency, transparency, and agility throughout the business cycle, from service to delivery.
Yes. With the S&OP, it is possible to simulate sales and production scenarios, evaluating financial and operational impacts for medium and long-term decisions.
The planning module crosses inventory data, production in progress, and capacities. In the event of a risk of delay, it generates alerts for preventive actions.
Yes. The system offers dashboards with updated indicators on production, quality, inventory, finance, and sales, customized for each user profile.
It monitors downtime, productive time, setups and losses, calculating the OEE (Overall Equipment Effectiveness) and supporting continuous improvement initiatives.
It precisely controls the inputs, avoids weighing errors, corrects process deviations and records reprocesses, generating reports that identify the main points of waste.
All data is recorded digitally, with traceability and the issuance of complete reports for inspections, reducing risks and facilitating compliance with standards such as ISO, ANVISA or BPF.
Yes. The system relates the actual costs with the prices charged, allowing us to view the profitability of each item or customer and to make more assertive business decisions.
Yes. Process centralizes accounts payable/receivable, cash flow, bank reconciliation with OFX, billing, DRE, and budgeting. Real-time integration and smart reports reduce errors and support better decisions.
Industrial Intelligence to optimize, integrate, and evolve.
We combine ERP, MES and specialized consulting in a platform that connects data, processes, and people with technical excellence and continuous vision for improvement. Optimize ad aeternum.
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