Operacional SGT
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SGT

OPERATING SYSTEM for the textile industry

The factory the system knows.

Planning, execution, quality, management, and intelligence connected in a platform built for the complexity of the textile industry.

Tap an acronym to see what it means.

See in the architecture
True textile specialization
01 — Industrial knowledge

It is not a configurable factory floor.

There are several factory floors, each understood with authority.

A generic system arrives with a reporting screen and a downtime reason field, and someone has to teach it what a warp, a batch, a spreading, or a raw piece is. In Operacional SGT, every process in the textile chain comes pre-loaded with the vocabulary, units, and actions used in a real factory.

11 industrial operations

Each production environment treated with its own specific depth.

End-to-end processes

Planning, production, quality, costs, and traceability connected.

Native vocabulary

The language used by those who plan, operate, and control the textile industry.

Rules built on the factory floor

Knowledge applied to real-world routines, not just generic settings.

See below how this depth applies to each stage of the chain.

Domain architecture

Five domains.
A single industrial architecture.

Today, many manufacturers need to combine ERP, WMS, MES, APS, QMS, and BI from different vendors. SGT packages these layers into a single system, with shared data, rules, and processes.

MES + APSERP + WMSQMSBI
SGT — Integrated textile management and execution systemOne data point. One logic. One operation.
Production

Textile specificity connected to industrial execution.

MES + APS
01

Textile Operations

Processes, units, vocabulary, constraints, and rules specific to each environment in the textile chain.

02

Industrial Execution

Advanced planning, capacity, sequencing, reporting, traceability, and production monitoring.

03
Management

Business Management

Sales, procurement, inventory, costs, finance, tax, logistics, warehousing, and shipping.

ERP + WMS
04
Quality

Quality

Specifications, inspections, testing, tolerances, non-conformities, and traceability integrated into the process.

QMS
05
Cross-functional layer

Tools

Dashboards, BI, automations, queries, calculated fields, and configurable features enhance every domain and the experience of every user.

BI

Instead of integrating isolated platforms,

SGT delivers the entire operation as a single system.

Domain architecture

Five domains.
A single industrial architecture.

Today, many manufacturers have to combine ERP, WMS, MES, APS, QMS, and BI from different vendors. SGT packages these layers into a single system, with shared data, rules, and processes.

MES + APSERP + WMSQMSBI
SGT — Integrated textile management and execution systemOne data point. One logic. One operation.
Production

Textile specificity connected to industrial execution.

MES + APS
01

Textile Operations

Processes, units, vocabulary, constraints, and rules specific to each environment in the textile chain.

02

Industrial Execution

Advanced planning, capacity, sequencing, reporting, traceability, and production monitoring.

03
Management

Business Management

Sales, procurement, inventory, costs, finance, tax, logistics, slotting, and shipping.

ERP + WMS
04
Quality

Quality

Specifications, inspections, testing, tolerances, non-conformities, and traceability integrated into the process.

QMS
05
Cross-functional layer

Tools

Dashboards, BI, automations, queries, calculated fields, and configurable features expand every domain and the experience of each user.

BI

Instead of integrating isolated platforms,

SGT delivers the entire operation as a system.

System architecture

Explore SGT by domain.

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Core capabilities

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    Success stories · SGT

    Proven industrial depth in operation.

    Long-term partnerships with textile manufacturers that have transformed production complexity into control, intelligence, and continuous improvement.

    Technical material

    You've seen the SGT. This guide shows the entire Operacional ecosystem.

    From plan to delivery, this brings together all of Operacional's products in a single document, with a level of depth a webpage cannot hold: domain by domain, module by module, and how the layers connect into one single system.

    PDF · SGT, Process and OPS
    Receive material

    What the guide answers

    01
    The operational domains and what each one solves
    02
    What each module does, capability by capability
    03
    What is repetitive in every operation and what is specific
    04
    Who can operate each station, and how competence becomes evidence
    05
    How ERP, MES, quality, BI, and skills form a single system
    FAQ / SGT

    Frequently asked questions about SGT

    Straightforward answers regarding the architecture, implementation, and management of textile operations.

    What is Operacional SGT?

    It is an ERP and MES system developed exclusively for the textile industry, which integrates the entire production chain - from spinning to clothing - offering control, traceability and support for strategic decision-making.

    What productive sectors does the SGT serve?

    Spinning, weaving, knitting, dyeing, finishing, stamping and tailoring, with specific modules for each stage and total integration between sectors.

    How does the system support production planning and control?

    Through the native APS, the system automatically schedules production based on technical data sheets, demands, and production capacity. It generates production orders, suggests the sequence of tasks, and monitors the execution through Gantt charts and sectoral panels.

    What is configured in product engineering?

    Technical data sheets, recipes, times, regulations, control points, quality indices, and product structure. This information guides planning and production, ensuring standardization.

    How does product development work in the system?

    The SGT monitors everything from the request and schedule to engineering approval, control of expected costs and integration with the other modules.

    How is quality management performed at the input of inputs?

    Composition, concentration, batch, and validity analyses are performed and, if not approved, the system automatically blocks the use of the item.

    Is there quality control during and after production?

    Yes. The system monitors critical points in the process and tests the final product visually and with instruments, classifying it as compliant or non-compliant. It also suggests destinations such as reprocessing, disposal, or rework.

    How is the laboratory used?

    It performs physico-chemical and water tests, color development, integration with colorimetry and pipetting machines. It issues technical reports for customers, products, and production orders.

    How does the system support maintenance control?

    Plan preventive and corrective maintenance based on production. It controls parts and lubricants, schedules tasks by technician, and records costs by equipment and sector. Visual management (in real time) of the equipment situation.

    How are inventories managed?

    It controls raw materials, inputs, intermediate and finished products, including third-party inventories. It uses location addressing and automatically discharges according to consumption.

    Does the system integrate production with the commercial sector?

    Yes. Orders are crossed with production and inventory, allowing for the simulation of delivery dates, consistency analysis, and automatic release based on business rules.

    What can be done in the commercial module?

    Register customers, define price lists, manage representatives, commissions, and credit limits. Orders can be entered via the web, integrating with the production.

    How does cost control work?

    It calculates management costs based on engineering and cost centers, and real costs considering times, reprocesses, and consumption. It generates contribution margin reports and meets requirements such as Block K and FCI.

    Does the system calculate the sales price based on the costs?

    Yes. It considers all cost components and suggests prices based on desired margins, break-even point, and profitability.

    How does the system manage production in third parties?

    It tracks tailoring orders, generates packages, programs sewing cells and controls the return with verified quality, integrating the entry into the final inventory.

    What is controlled in the wiring?

    From the receipt and categorization of bales, mixing plan, process controls (production orders and stops), quality control (titration, regularimeter, dynamometer, etc.) to the weighing of the wires and their valued entry into stock.

    What about weaving and knitting?

    Manual or automatic programming, targeted supply, efficiency control, piece-by-piece control and management by type of product (jersey, striped, jacquard, fleece, nonwoven, etc.).

    How does the system work in dyeing and finishing?

    It controls load assembly, recipe issuance, automatic weighing and integration with automations, optimizing productivity and dyeing quality.

    Is stamping managed in the system?

    Yes. From the creation of drawings to the calculation of folders, control of leftovers and the need for fabric, with management for rotating, painting, digital and sublimation.

    How is garment control?

    From the generation of needs to grafting, packages, cells, sewing lines and production control in third parties, with final validation of quality.

    Does the system offer indicators and dashboards?

    Yes. Dynamic dashboards show KPIs for production, sales, inventory, quality, and finance, with real-time updates and access segmented by user profile.

    How does the system contribute to overall plant efficiency?

    With integration between engineering, planning, execution, quality, and commercial, the SGT eliminates rework, reduces losses, optimizes time, and improves delivery predictability.

    Is it possible to simulate strategic scenarios with the system?

    Yes. The S&OP module allows the creation of scenarios with the analysis of financial and operational impacts, supporting medium and long-term commercial and industrial decisions.

    Is it possible to set goals and strategically manage your development?

    Yes. Based on the scenario approved in S&OP, the system defines the company's strategic goals and unfolds them to the factory floor. This allows integrated and results-oriented management in the commercial, industrial and controlling areas, with constant monitoring of what was achieved versus what was planned, through budget planning.

    Does SGT help manage accounts payable, receivable, and cash flow?

    Yes. SGT integrates accounts payable/receivable, bank reconciliation via OFX, projected and actual cash flow, billing (boletos and Pix), budgeting, DRE, and accounting integration. Real-time data, automation, and clear reports give you control and agility.