Operational SGT
Operational SGT
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ERP and MES software to maximize profits in textile industries

Operational SGT

For those seeking absolute control in the textile industry

Ideal for companies that seek to structure, standardize and evolve their textile processes with depth. The SGT consolidates decades of expertise on the shop floor, making it the natural choice for those who require precision, traceability and consistent results.

Modules

A modular architecture developed to cover all stages of textile production with end-to-end control, integration, and intelligence.

Productive units
Strategic Management
Production management
Supplies and quality
Logistics and service
Commercial management
Tools and services

Productive units

Wiring

  • It categorizes bales at the stock entry, generates the mixing plan, and places them on the opening line.
    Integrated with quality processes.
  • Generate production orders.
  • It controls the entire process, until the finished wires come into stock.
  • Value each stage of transformation to increase efficiency.

The basis of an excellent product

In spinning, the right choice of fiber and process control define the quality of the yarn. The SGT ensures that each stage is conducted with precision, supporting the industry to produce yarns with differentiation and consistency, essential for an increasingly demanding market.

Weaving and knitting

  • It automatically programs and sequences the production.
  • It monitors the efficiency of each part produced, allowing for faster corrections.
  • It includes specific technical data sheets and the correct supply of wires.
  • It controls preparation and ironing, flat, circular weaving, jacquard, quilts, rugs, nonwoven, ketten and raschel, socks and garments.

Efficiency and versatility in every meter produced

Productivity in weaving and knitting depends on the synergy between resources, processes, and people. The SGT enhances this integration, ensuring that market demands are met with agility, quality and less waste of resources.

Dyeing and finishing

  • Specific engineering for the processing of yarns, fabrics, meshes, parts and indigo.
  • It establishes the correct operation in each phase within the production flows.
  • It automates routines for assembling machine loads, calculating and issuing recipes, and graphs.
  • Automatic correction program for input concentration deviations.
  • It controls the weighing of dyes, integrated with dyeing automations and other integrated operations.
  • It actively contributes to increasing productivity.

Dyeing and Finishing Refined control for critical processes

Processes such as dyeing and finishing require strict control and quick response. The SGT optimizes these steps with an integrated vision, ensuring uniformity, reduced rework, and greater added value to the final product.

Fabric Printing

  • It controls from the creation to the application of the designs and their variants on flat fabrics and knitwear.
  • Calculate pigment recipes and base pastes.
  • Program the recipe execution sequence, controlling the production and the leftover pastes for reuse.
  • It provides for the need for background fabric integrated with the dyeing and the lifespan of frames and cylinders.
  • It performs total management for rotations, frames, digital printing and sublimation.

Creative Agility with Cost Control

Printing is synonymous with differentiation in the textile market. The SGT supports management from print planning to application, optimizing the use of inputs and ensuring that the creative process goes hand in hand with operational efficiency.

Manufacturing

  • It integrates order entry for ready-made parts and demand planning.
  • It generates the needs of dyed and printed fabrics or knitwear and for trims.
  • Program and control the production flow phase by phase: grafting, generation of packages, cells, and sewing lines.
  • Manage production at third parties.
  • It performs quality control and entry into finished product inventory.

Organization and fluidity on the factory floor

From plastering to sewing, the SGT ensures that each stage of manufacturing is integrated and under control, reducing bottlenecks and facilitating the management of deadlines and quality. The result is a more agile production process adapted to the customer's needs.

Strategic Management

Sales and Operations Planning (S&OP)

  • S&OP (Sales and Operations Planning) synchronized with costs and production.
  • Create and simulate scenarios, with analysis of financial results.
  • Plan the adoption of medium and long-term business strategies.

Synchronization between planning and market

In today's textile market, competitiveness involves the ability to plan with agility. Companies that anticipate and align operations and sales are able to respond faster to demand fluctuations and optimize resources. The SGT strengthens this strategic link between areas, making the industry more prepared for high or low seasonality scenarios.

Costs and pricing

  • Structuring of cost centers for the formation of sales prices.
  • Data for standard product and process engineering to generate management costs.
  • Definition of business strategies, contribution margin forecast, breakeven point and operating result.
  • It covers all movements, times, and expenses in industrialization, including reprocesses.
  • Demonstrates profitability and effective contribution margin per product, order, and customer.
  • It meets the obligations of the Ke FCI block.

Cost management as a driver of competitiveness

In the textile industry, understanding the real cost is more than an accounting practice — it's a strategic advantage. The SGT provides visibility and control over each stage of the production chain, strengthening price formation and allowing greater assertiveness in margins and market pricing.

Financial and cash flow

  • Manage accounts payable and receivable.
  • Synchronized with the receipt of purchase orders and the billing of sales orders.
  • Bank management, bank reconciliation and cash flow.
  • Integration with tax and accounting systems.

Financial intelligence at the service of the operation

A financial structure well integrated with operating flows is vital to ensure health and sustainable growth. The SGT supports financial management with agility and security, allowing decision-making to be based on reliable data and directly connected to daily production.

Production management

Planejamento, programação e controle da produção (PCP)

  • Otimiza o Planejamento e Programação Avançados, por meio de APSnativo.
  • Geração automática de ordens de produção e o sequenciamento nafábrica.
  • Controle efetivo do realizado, fase a fase, dentro do fluxo produtivo.
  • Visualização por gráficos de Gantt setoriais e monitores orientativos nochão de fábrica.

Orquestração da eficiência operacional

A indústria que domina a dinâmica do seu chão de fábrica ganha em previsibilidade e eficiência. O SGT coloca nas mãos das lideranças produtivas o poder de visualizar e reagir rapidamente às demandas do dia a dia, favorecendo entregas mais ágeis e menor tempo de resposta ao cliente.

Product and process engineering

  • It includes product engineering parameters and specific finished or intermediate product processes.
  • It centralizes data and guarantees the correct and most efficient production.
  • It manages machine regulations, technical data sheets, recipes, quality indices, control points, and measurements.
  • It guarantees the perfect programming of each sector and the alignment with the company's planning.

Technical precision to ensure productivity

The basis of efficient production lies in engineering definitions. The SGT structures this critical information—such as recipes, technical data sheets, and control points—and connects it directly with the factory floor, ensuring that each operation is performed in the most productive manner.

Product development

  • Total management in the creation of products.
  • It integrates request and schedule monitoring into all execution stages.
  • It controls the approval of process engineering and the expected cost for industrialization.

From concept to delivery with a focus on agility

Reducing the time between creation and production is a constant goal in the industry. The SGT accelerates the development cycle, connecting teams and processes, and ensuring that the product reaches the market faster and in line with the demands of the end customer.

Lab

  • Structured system in a physical, chemical, water and industrial process laboratory.
  • It develops processes and colors, integrating colorimetry and pipetting.
  • Tests and tests with automated steps by registering formulas and methods.
  • It issues certification reports for products, production orders, and customers.

Innovation and control in each trial

Excellence in the laboratory reflects directly on the quality of the final product. The SGT allows management that organizes and qualifies the analysis, development, and laboratory testing processes, providing a solid base for innovations and continuous improvements in production.

Maintenance of machinery and equipment

  • Integrated with warehouses, it provides replacement of parts and lubricants.
  • Manages the preventive maintenance schedule integrated with production planning.
  • Maintenance and corrections with ongoing processes, for immediate action.
  • Control activities by type of maintenance, mechanical schedule, and expenses by cost center and machine.

Productivity shielded against unforeseen events

Avoiding unplanned shutdowns and ensuring equipment availability is essential in an industry that seeks total efficiency. The SGT supports maintenance management that anticipates needs and synchronizes actions with the reality of the operation.

Supplies and quality

Purchasing and supply

  • Needs generated automatically, by minimum inventory or production plan.
  • Analysis with quotation, specifications, quantities and deadlines, for more advantageous purchases.
  • Lifting control for approval.
  • Automated order shipping via the web.

Supply decisions with strategic vision

Efficient purchasing management is one that goes beyond prices: it connects suppliers, purchasing policies, and inventory management with the real need for production. The SGT makes it possible to transform this synergy into a competitive differential, optimizing capital and reducing shortage risks.

Receiving and checking materials

  • Invoice check integrated with the requests.
  • Receipt and quality control with the option to automatically block input for analysis.

Quality assurance from the start

Trust in the raw material received is key to ensuring consistent and high standard final products. The SGT strengthens control at the beginning of the production chain, shielding the process against failures and increasing the reliability of the production flow.

Input quality

  • Control quality when receiving raw materials and supplies.
  • Manage composition, concentration, batch, validity, and other analyses.
  • Meet the specific application requirements in each industrial operation.

Safety and reliability since the arrival of the input

Input quality management with the SGT ensures that each input and raw material received is validated before entering the production flow. This strict control avoids quality deviations and protects the efficiency of the next steps, ensuring that only approved materials advance to production.

Inventory of raw materials and supplies

  • Control all stocks in real time: quantity, quality, location, and value.
  • It carries out the write-off of raw materials according to the allocation in production orders.
  • Inputs are written by applying them to recipes and technical sheets.
  • Generate needs automatically.

Optimized capital and continuous flow

Maintaining a balance between fixed assets in stock and security of supply is one of the biggest challenges in the industry. The SGT acts as a tool to make production fluid, ensuring that materials are available at the right time and in the right quantity.

Logistics and service

Quality in process and finish

  • It guarantees the delivery of the product with the planned requirements.
  • It controls production processes, with defined and monitored measurement points.
  • Manages the final quality and destination of the product according to the classification.
  • It integrates management and destination: alternative use, disposal, reprogramming, or production adjustments.

Reinforcing the brand through product consistency

Quality is not just a stage, but a culture. With the SGT, managing the quality of finished and in-process products becomes part of the production flow, ensuring that each product that leaves the factory reinforces the company's credibility and exceeds customer expectations.

In-process inventory and finished product

  • It controls inventory in processes such as intermediate products, in order of production.
  • It manages the inventory in third parties and from third parties, until the finished stock is entered.
  • It provides quantities valued, qualified, and located by address coordinates.
  • It facilitates and streamlines all movement processes.

Intelligent logistics from production to the end customer

The effective management of in-process and finished inventories is decisive for the fluidity of operations and customer service. The SGT allows full traceability and optimization of movements, ensuring quick shipping and lower logistics costs.

Order fulfillment and shipping

  • Simulate daily billing.
  • It fulfills open, partial orders, per customer, by payment term, among other conditions.
  • Analyze the available stock or in the final phase of industrialization.
  • Validating order requirements.
  • Automatic generation of separation packages, eliminates errors in the collection of products and then issues shipping packages.
  • It guarantees accurate deliveries in quantity, quality and time.
  • It increases the company's credibility.

Commitment to the customer at every stage of the order

Order fulfillment at SGT ensures a balance between customer expectations and the reality of the operation. By ensuring full control over deadlines, delivery conditions, and product availability, the system contributes to efficient order cycle management, minimizing failures and raising the level of customer service.

Commercial management

Commercial and customer relations

  • Agile management of sales, customers, price lists, policies, representatives, quotas, and commissions.
  • Control the shipping of orders via the web.
  • It provides analysis of consistency, credit limit, and mobility in the sales force.
  • Full integration with finished inventory and planning, providing the delivery date.

Selling connected with the productive reality

Commercial success depends on total alignment with production and inventory. The SGT provides visibility and security for the sales force, ensuring more assertive negotiations and deliveries that fulfill what was promised to the customer.

Sales force

  • Sales force management via web and mobile, with access to strategic data in real time.
  • Create and send orders directly from mobile devices.
  • Customer monitoring, price lists, quotas, and commissions by representative.
  • Credit limit consultation and order consistency analysis.
  • Integration with finished inventory and production planning, ensuring reliable delivery times.

Mobility and efficiency to transform opportunities into results

The SGT Sales Force module expands the commercial team's capacity with tools that operate via web and mobile, ensuring that each negotiation is conducted with agility and full integration into the system. This provides autonomy to close deals in the field safely and accurately, aligning sales with actual product availability and deadlines.

Stores

  • It provides a superior shopping experience for the customer.
  • It integrates inventories and direct communication channels with production centers.
  • It streamlines and provides security for transactions, optimizing retail activities.

Integrated management for direct sales to the consumer

The SGT Stores module connects the management system to direct sales operations at physical or virtual points. Integrated with inventory and finance, it ensures that stores have real-time visibility of product availability and agility in servicing the end customer.

Invoicing and issuance of NF-e

  • Process optimized by automatic suggestion when sorting orders.
  • Warranty on orders: the right product, in quantity and quality.
  • Accuracy in billing and in the issuance of the NF-e.

Fiscal agility with full compliance

The SGT optimizes the billing process with a focus on efficiency and safety. In addition to automating the separation of orders, the system guarantees the integrated issuance of NF-e and NFS-e, ensuring agility in the tax process and full alignment with legal obligations, accelerating the billing cycle until release for shipment.

Tools and services

Smartflow

  • Automação de procedimentos flexível e personalizável.
  • Integra WhatsApp, HTTP, envio de e-mails e criação de consultas SQL.
  • Agendamentos predefinidos ou por gatilhos em tabelas.
  • Garante que as ações ocorram quando necessário.

Fluxos inteligentes para processos ágeis

Com o Smartflow, o SGT permite a automação e o monitoramento de processos industriais e administrativos em fluxos digitais otimizados. Isso reduz tempo em tarefas repetitivas, melhora o fluxo de informações e traz mais eficiência à rotina de gestão da indústria.

Indicators and Dashboard

  • All the vital information from the various integrated operations.
  • Easy-to-view panel.
  • Agile and optimized business management.

Management guided by critical data

High industrial performance requires management with a real-time view of the indicators. The SGT translates the complexity of the operation into clear and accessible visual information, facilitating decision-making at the right time and reducing strategic uncertainties.

RFID

  • Gerenciamento de inventário e ativos.
  • Identificação por radiofrequência: visibilidade sem precedentes das operações fabris.
  • Rastreia desde a recepção de matéria-prima até a entrega do produto final.

Rastreabilidade automatizada e controle inteligente

O uso de tecnologia RFID integrado ao SGT proporciona rastreabilidade total em tempo real das movimentações de estoque e produção. Essa solução traz ganhos em agilidade e precisão no controle de inventário, movimentações internas e processos logísticos.

Integrações

  • Cria um ecossistema de negócios conectado.
  • Permite a comunicação fluida entre o Operacional Process e outras plataformas digitais, internas ou de terceiros.
  • Assegura a consistência das informações e a otimização dos processos envolvidos.

Conectividade que amplia o valor do sistema

O SGT possui uma estrutura robusta para integração com sistemas fiscais, contábeis, financeiros e de automação industrial. Essa conectividade garante a fluidez das informações em tempo real, potencializando a eficiência dos processos e assegurando compliance em todas as etapas.

Proven results

Discover how textile industry leaders reached new levels of efficiency and control with Operational SGT. Real cases of operational transformation prove the strategic impact of the solution.

“Operacional has contributed not only to the implementation of industrial systems, but also to the use of best practices in the management of textile processes.” (Vicunha)
Ricardo Steinbruch, Presidente do Conselho de Administração do Grupo Vicunha
Discover the full case
“Following technological and market trends, we have with the SGT a tool that provides us with a unified and effective management of Latina Textil and Diklatex.”
André Jativa, CEO
Discover the full case
“The SGT is a flexible and dynamic solution that adapts to our needs, as we need to combine cutting-edge equipment and solutions.” (Canatiba Textile)
Discover the full case
“Operacional has contributed not only to the implementation of industrial systems, but also to the use of best practices in the management of textile processes.” (Vicunha)
Ricardo Steinbruch, Presidente do Conselho de Administração do Grupo Vicunha
Conheça o case completo
“Following technological and market trends, we have with the SGT a tool that provides us with a unified and effective management of Latina Textil and Diklatex.”
André Jativa, CEO
Conheça o case completo
“The SGT is a flexible and dynamic solution that adapts to our needs, as we need to combine cutting-edge equipment and solutions.” (Canatiba Textile)
Conheça o case completo

Request the guide to the modular structure of the SGT.

Explore the SGT structure and see how its modules integrate to provide complete support for production and operations management.

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Frequently asked questions about SGT

What is Operacional SGT?

What productive sectors does the SGT serve?

How does the system support production planning and control?

What is configured in product engineering?

How does product development work in the system?

How is quality management performed at the input of inputs?

Is there quality control during and after production?

How is the laboratory used?

How does the system support maintenance control?

How are inventories managed?

Does the system integrate production with the commercial sector?

What can be done in the commercial module?

How does cost control work?

Does the system calculate the sales price based on the costs?

How does the system manage production in third parties?

What is controlled in the wiring?

What about weaving and knitting?

How does the system work in dyeing and finishing?

Is stamping managed in the system?

How is garment control?

Does the system offer indicators and dashboards?

How does the system contribute to overall plant efficiency?

Is it possible to simulate strategic scenarios with the system?

Is it possible to set goals and strategically manage your development?

Does SGT help manage accounts payable, receivable, and cash flow?

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